The 500mm HP graphite electrode is tailored for EAFs over 300 tons. It ensures stable performance under extreme heat and load with high conductivity, strong oxidation resistance, and low thermal expansion—reducing consumption and enhancing steelmaking efficiency.
The 500mm (20-inch) High Power (HP) graphite electrode is designed for heavy-duty ultra-large electric arc furnace (EAF) applications, especially suitable for smelting equipment with a furnace capacity exceeding 300 tons. This electrode is capable of stable operation under current loads ranging from 30,000 to 48,000 amperes. It offers excellent arc performance and electrical conductivity. Additionally, it exhibits low consumption characteristics under high temperature and heavy electrical load conditions.
Item | Unit | Electrode | Nipple |
Resistivity | μΩ·m | 5.2 ~ 6.5 | 3.5 ~ 4.5 |
Bending Strength | MPa | ≥ 11.0 | ≥ 22.0 |
Elastic Modulus | GPa | ≤ 12.0 | ≤ 15.0 |
Bulk Density | g/cm³ | 1.68 ~ 1.73 | 1.78 ~ 1.83 |
Thermal Expansion CTE | 10⁻⁶/℃ | ≤ 2.0 | ≤ 1.8 |
Ash Content | % | ≤ 0.2 | ≤ 0.2 |
Allowable Current | A | — | 30000–48000 |
Current Density | A/cm² | — | 15–24 |
Actual Diameter | mm | Max 511 Min 505 | — |
Actual Length | mm | 1800 ~ 2400 customizable | — |
Length Tolerance | mm | ±100 | — |
Short Length | mm | — | — |
● Four-stage impregnation and baking process significantly increases electrode density, reduces porosity, and enhances oxidation resistance.
● Utilizes high-purity raw materials with maximum ash content of 0.1%, reducing slag formation during smelting.
● Extended graphitization cycle ensures uniform crystal structure and stable performance.
● High needle coke content (approximately 80%) in nipples guarantees excellent conductivity and mechanical strength.
● Specifically designed for ultra-large capacity electric arc furnace steelmaking, performing reliably under harsh operating conditions.
● Reduces electrode consumption by approximately 0.5 kg per ton of steel, significantly lowering production costs.
● Outstanding oxidation resistance and low thermal expansion extend electrode life and reduce fracture risk.
Equipped with precision-machined HP-grade nipples fabricated using high-density needle coke raw materials and processed with accurate threading technology to ensure secure connections, low contact resistance, and stable arc output.
The 500mm HP graphite electrode, with its advanced manufacturing techniques and excellent physical properties, is an indispensable core material in ultra-large electric arc furnace steelmaking. Its high current carrying capacity, superior thermal performance, and stable mechanical strength not only guarantee electrode service life and operational safety but also effectively reduce energy consumption and costs in steel production. For steel producers seeking efficiency, environmental friendliness, and cost-effectiveness, this electrode is the ideal solution for sustainable development.