
Ilungele amafurnace kagesi amakhulu (EAF), ladle furnaces (LF), kanye nama-arc furnaces angaphansi kwamanzi (SAF). Isetshenziswa kakhulu ezitshalweni zensimbi eziphuma kakhulu kanye nokukhiqizwa kwe-ferroalloy, ikakhulukazi ezikhungweni ezedlula amathani angama-700,000 ngonyaka okuhloswe ukunciphisa ukusetshenziswa kwama-electrode nokuthuthukisa ukuzinza kwenqubo.
I-electrode ye-graphite engu-550mm Regular Power (RP) yakhelwe izinhlelo ezinkulu ze-arc furnace kagesi (EAF), iletha ukuqhutshwa kukagesi okuphakeme, amandla emishini, nokuzinza kwe-thermal. Ilungiselelwe ukusetshenziswa kwamandla okujwayelekile, inikeza ibhalansi enhle kakhulu yokusebenzisa kahle izindleko kanye nokuthembeka kokusebenza, okuyenza ilungele ukukhiqizwa kwensimbi yevolumu ephezulu ye-carbon steel kanye ne-ferroalloy.
| Ipharamitha | Iyunithi | I-Electrode | Ingono |
| Ukungazweli | μΩ·m | 7.5 ~ 8.5 | 5.8 ~ 6.5 |
| Ukugoba Amandla | I-MPa | ≥ 8.5 | ≥ 16.0 |
| I-Elastic Modulus | I-GPa | ≤ 9.3 | ≤ 13.0 |
| Ukuminyana kwenqwaba | g/cm³ | 1.55 ~ 1.63 | ≥ 1.74 |
| I-Thermal Expansion Coefficient (CTE) | 10⁻⁶/°C | ≤ 2.4 | ≤ 2.0 |
| Okuqukethwe Umlotha | % | ≤ 0.3 | ≤ 0.3 |
| Okuvumelekile Okwamanje | A | — | 28000 ~ 34000 |
| Ukuminyana Kwamanje | A/cm² | — | 12 ~ 14 |
| Ububanzi Bangempela | mm | Ubukhulu: 562 Amaminithi: 556 | — |
| Ubude Bangempela | mm | 1800 ~ 2400 (Kungenziwa ngokwezifiso) | — |
| Ukubekezelela Ubude | mm | ±100 | — |
| Ubude Bombusi Omfushane | mm | -275 | — |
Ama-electrode angu-550mm RP akhiqizwa kusetshenziswa i-premium petroleum coke ehlanganiswe nesilinganiso esilawulwayo sekhwalithi ephezulu yenaliti coke ukuze kuthuthukiswe ukuqhutshwa kukagesi namandla emishini. Inqubo yokukhiqiza ihlanganisa:
● Ukubalwa kwezinga lokushisa eliphezulu (kufika ku-1350°C) ukuze kuncishiswe okuqukethwe okuguquguqukayo nokwandisa ukuhlanzeka kwekhabhoni
● Ukuxutshwa okunembayo netiyela yamalahle elungiswe ngokukhethekile ukuze kuhlakazwe isigcwalisi esifanayo
● I-high-pressure extrusion kanye nokubumba ukuze kuzuzwe izakhiwo eziminyene, ezingenasici
● Ukubhaka kokuqala ku-800–900°C ukuze kusungulwe i-carbon bonding eqinile
● I-vacuum pitch impregnation kanye nokubhaka kwesibili ukuze kuncishiswe i-porosity futhi kuthuthukiswe ukumelana ne-oxidation
● I-graphitization yezinga lokushisa eliphezulu ku-2800–3000°C ukuze uthole ukumelana okuphansi nokuqondanisa kwecrystalline okuhle kakhulu
Le nqubo iphumela kuma-electrode anokumelana nokushaqeka okushisayo okuvelele, ukuqina komshini, nekhwalithi engaguquki, elungele imisebenzi eqhubekayo yokwenza insimbi enzima.
● Amafurnace amakhulu kagesi (ama-EAF) anezidingo ezisindayo zamanje kanye nomthwalo oshisayo
● Ama-Ladle furnaces (LFs) okucwengisiswa kwesibili nokuhlanganisa
● Ama-arc furnaces (ama-SAF) asetshenziswa ekuncibilikiseni i-ferroalloy (isb., i-ferrosilicon, i-ferromanganese)
● Izitshalo zensimbi ezinemiphumela yonyaka engaphezu kwamathani angu-700,000 ezifuna ukuthuthukisa ukusetshenziswa kwama-electrode kanye nezindleko zokusebenza.
Le electrode ye-RP yakhelwe ama-EAF avamile wamandla futhi ayinconyelwe iziko le-Ultra High Power (UHP). Ukulawulwa kwe-arc okuqinile, ukuphathwa kwamanje, nokuhlolwa okuhlanganyelwe okuvamile kubalulekile ukuvimbela ukuqhekeka okushisayo nokwandisa isikhathi sokuphila se-electrode.
● Isekela imithwalo yamanje ephezulu yokuncibilika kwenani elikhulu
● Ukumelana ne-oxidation ephakeme kanye nokuqina kokushaqeka okushisayo
● Kufika ku-1.2 kg ekunciphiseni ukusetshenziswa kwama-electrode ngethani lensimbi ngalinye
● Amandla emishini athuthukisiwe anciphisa ukuqhekeka futhi andise impilo yesevisi
● Okunye okungabizi kakhulu kuma-electrode e-UHP ezinhlelweni zamandla ezijwayelekile
I-electrode ye-graphite engu-550mm RP inikeza isisombululo esithembekile, esingabizi kakhulu sezindawo ezinkulu zokwenza insimbi. I-conductivity yayo ephakeme, ubuqotho bemishini, nokuzinza kokushisa kuyenza ilungele izinhlelo zokusebenza ezinzima, kusiza izitshalo zensimbi ukunciphisa ukusetshenziswa kwama-electrode futhi zithuthukise ukusebenza kahle kwenqubo.